Enhancing Product Appeal: The Role of Shrink Film in Consumer Goods Packaging

shrink film on water bottles

In the competitive world of consumer goods, packaging plays an important role in influencing purchase decisions. It is not just about protecting the product; it is about making a lasting impression on customers.

Today, shrink film has become a versatile and effective solution for packaging, especially in enhancing product appeal. From visual impact to branding opportunities, here is a detailed look at how shrink wrap packaging contributes to the success of consumer goods.

1. Visual Impact

The visual appeal of a product on the shelf is often the first factor that catches a customer’s eye. Shrink wrap provides a clean, glossy finish that enhances the look of the product. It hugs the contours of the item, creating a sleek and professional appearance. This is particularly valuable for products like beverages, where shrink wrap for bottles ensures labels and designs are prominently displayed.

Transparent shrink film also allows customers to view the product while keeping it securely enclosed. This combination of protection and visibility boosts consumer confidence and increases the likelihood of purchase. The aesthetic enhancement offered by shrink wrap packaging ensures products stand out in a crowded marketplace.

2. Protection and Freshness

Shrink wrap acts as a protective barrier, shielding products from external factors such as moisture, dust, and contaminants. This is especially important for food and beverage items, where freshness and safety are key priorities. By sealing products tightly, shrink film preserves their quality during storage and transportation.

Moreover, shrink wrap for bottles provides added durability to prevent spills and leaks. It is a trusted option for protecting fragile or perishable goods, offering both manufacturers and consumers peace of mind. In a world where product safety is of utmost importance, shrink wrap packaging delivers reliability without compromising on visual appeal.

3. Branding Opportunities

Effective branding is a must for creating a lasting impression and improving customer loyalty. Shrink wrap packaging serves as a powerful tool for demonstrating a brand’s identity. Customizable with vibrant graphics, logos, and text, shrink film transforms packaging into a canvas for storytelling.

For example, shrink wrap for bottles can feature intricate designs that match a brand’s messaging, which makes products instantly recognizable. This customization not only increases brand visibility but also conveys a sense of quality and attention to detail. With shrink wrap, businesses can differentiate their products and connect with consumers on a deeper level.

4. Cost Efficiency

Cost efficiency is a major consideration in any packaging strategy, and shrink wrap excels in this regard. The material is lightweight yet durable, reducing shipping costs and material waste. Its ability to conform to various shapes and sizes minimizes the need for additional packaging components.

Furthermore, shrink wrap packaging can be applied using automated machinery to streamline production processes and reduce labor costs. This efficiency allows businesses to achieve high-quality packaging without stretching their budgets. For small and large-scale operations alike, shrink film offers an economical solution that does not compromise on performance or aesthetics.

5. Consumer Perception

Packaging directly influences how consumers perceive a product and the brand behind it. Shrink wrap creates a sense of sophistication and care, showing customers that the product is worth their investment. Its ability to maintain a product’s best condition throughout its journey to the store shelf reinforces trust and satisfaction.

In addition, shrink wrap packaging contributes to the unboxing experience—an important factor in today’s consumer-driven market. The ease of removing shrink film without damaging the product inside enhances the overall impression, leaving customers with a positive feeling about their purchase.

For example, beverages wrapped with shrink wrap for bottles offer convenience while emphasizing quality. They appeal to customers who value practicality and style in equal measure.

In Closing

Shrink wrap packaging is more than just a protective layer—it is a strategic asset in consumer goods packaging. From boosting visual appeal and safeguarding products to enabling cost-efficient operations and strengthening brand identity, shrink film plays an effective role in enhancing product appeal.

Through the adoption of shrink wrap solutions, businesses can meet the growing expectations of consumers while standing out in a competitive market. Regardless of whether it is for food, beverages, or other consumer goods, shrink wrap delivers value on multiple fronts, making it an indispensable choice in modern packaging strategies.

Enhance your product with shrink film packaging for better branding, protection, and cost efficiency. Contact us today for a custom solution!

Bolt Duo Solves Wrapping Challenges with Effortless Precision

Bolt Duo - dual-core compatible stretch film dispenser

In the fast-paced world of logistics and packaging, efficiency isn’t just a goal—it’s a necessity. 

However, for businesses that rely on hand wrapping, the process often presents challenges: inconsistency, inefficiency, and operator fatigue. 

Operators have had to compromise for years—either use tools with limited core sizes or forego tools altogether.

This has led to uneven wraps and strained workers at the end of a shift, which in turn has led to wrapping inconsistencies that may affect load containment. 

Enter Bolt Duo, the game-changing solution designed to eliminate these challenges and bring effortless precision to every wrap.

 

The Challenge of Wrapping Without Support

Without the right tools, hand wrapping is a gruelling process.

Fatigue is a Daily Reality: Workers often experience muscle strain and exhaustion, especially during long wrapping shifts. This leads to decreased productivity and potential health concerns over time.

Inconsistencies in Wraps: Without a tool, achieving consistent tension and coverage is nearly impossible, leading to wasted film, unstable loads, and damaged goods during transit.

Limited Core Compatibility: Many dispensers cater exclusively to either 1-inch or 2-inch cores, forcing businesses to invest in multiple tools or switch dispensers mid-shift—a frustrating and inefficient process.

For businesses that prioritise efficiency, sustainability, and worker well-being, these issues create an unnecessary bottleneck in operations.

The Solution: Meet Bolt Duo

Bolt Duo is more than just a tool—it’s a revolution in hand wrapping. By addressing the root of these challenges, it redefines how operators approach daily wrapping tasks.

What is Bolt Duo Hand Wrapping Solution in short?

Bolt Duo is a fatigue-fighter stretch film dispenser with dual-core compatibility, fit for our 1 or 2-inch prestretch film cores.

1. Dual-Core Compatibility: Versatility at Its Finest

Gone are the days of juggling multiple dispensers. 

Bolt Duo seamlessly adapts to both 1-inch and 2-inch cores, empowering operators to switch between film types without downtime or extra equipment. 

Whether you’re working with lightweight loads or heavy-duty applications, Bolt Duo has you covered.

2. Built for Comfort: The Fatigue Fighter

Ergonomically designed, Bolt Duo reduces strain during use, even for extended shifts. 

Its lightweight structure and smooth grip make wrapping effortless, transforming a once-tiring task into a seamless experience. 

Operators can focus on consistency without worrying about exhaustion or discomfort.

3. Consistency Without Compromise

Bolt Duo ensures precise tension and coverage with every wrap, minimising film wastage and improving load stability. 

The result? Less time spent correcting errors and more confidence in the security of your shipments.

4. Cost-Effective and Sustainable

By reducing film waste and optimising efficiency, Bolt Duo not only saves costs but also supports sustainability goals. 

Its dual compatibility means fewer tools are needed, simplifying inventory and reducing production impact.

The Bolt Duo Advantage

The Bolt Duo's Advantages - USPs

With Bolt Duo in hand, businesses unlock a host of benefits.

Enhanced Productivity: Operators can wrap faster, more consistently, and with less strain.

Reduced Downtime: Dual-core compatibility eliminates the need for tool changes, streamlining operations.

Improved Worker Satisfaction: A fatigue-free experience boosts morale and encourages long-term efficiency.

Minimised Waste: Precision wrapping ensures every roll is used to its full potential.

A New Era of Hand-Wrapping

Bolt Duo is more than a tool—it’s a promise of consistency, efficiency, and comfort. 

For businesses striving to elevate their packaging operations, it represents a step forward in both innovation and sustainability. 

Say goodbye to the struggles of manual wrapping and hello to a solution designed to empower your team and protect your bottom line.

Are you ready to transform your wrapping process? Experience the difference with Bolt Duo.

The Rise of Shrink Wrap Packaging in Malaysia’s Manufacturing Landscape

Shrink Wrap Packaging Manufacturing Malaysia

Shrink wrap packaging has become an important component in Malaysia’s manufacturing landscape, driven by changing market demands and innovations in packaging technology. With its versatile applications and cost-effective advantages, shrink wrap has gained traction across various industries, becoming an indispensable solution for industrial packaging.

In this article, we will walk you through the factors contributing to its rise, the challenges faced, and its promising future in Malaysia’s manufacturing sector.

Increasing Demand for Industrial Packaging

Malaysia’s manufacturing sector has witnessed a significant surge in demand for industrial packaging solutions. This demand is largely fueled by the need for efficient and reliable packaging that ensures product safety during transportation and storage.

Shrink wrap, with its ability to securely encase products of various shapes and sizes, has become a preferred choice for manufacturers. Its transparency and durability further enhance its appeal, offering protection against external elements while maintaining product visibility.

Flexible packaging manufacturers in Malaysia have been quick to capitalize on this trend, introducing advanced shrink wrap solutions tailored to meet various industry needs. These innovations have enabled businesses to optimize their packaging processes, reduce material waste, and improve overall efficiency.

The Shift Towards Sustainable Packaging

Sustainability has become an important consideration in the packaging industry, with manufacturers and consumers alike seeking eco-friendly alternatives. Shrink wrap packaging has evolved to align with this shift, incorporating recyclable materials and biodegradable options. Local flexible packaging manufacturers are at the forefront of this transformation, developing shrink wrap solutions that minimize environmental impact without compromising on quality or performance.

In Malaysia, the adoption of sustainable packaging is further driven by regulatory pressures and consumer preferences. Companies are increasingly investing in research and development to create packaging materials that meet stringent environmental standards, ensuring compliance while enhancing their market competitiveness.

Economic and Operational Advantages

The economic benefits of shrink wrap packaging are another key factor contributing to its widespread adoption. Compared to traditional packaging methods, shrink wrap offers cost savings through reduced material usage and lower transportation expenses. Its lightweight nature and compact design allow for efficient storage and handling, translating into significant operational efficiencies for manufacturers.

Additionally, shrink wrap’s adaptability makes it suitable for a wide range of applications, from food and beverage to electronics and pharmaceuticals. This versatility has positioned it as a go-to solution for businesses looking to streamline their packaging processes and achieve better value for money.

Innovations in Shrink Wrap Technology

Technological advancements have played a crucial role in enhancing the functionality and appeal of shrink wrap packaging. In Malaysia, local manufacturers are leveraging cutting-edge technologies to produce high-performance shrink films that cater to specific industry requirements. For instance, nano stretch films and mono films are gaining popularity due to their superior strength and sustainability attributes.

These innovations are not only addressing the growing demand for sustainable packaging but also enabling businesses to differentiate their products in an increasingly competitive market. By offering customized solutions, flexible packaging manufacturers are helping companies enhance their brand image and build consumer trust.

Challenges in the Shrink Wrap Market

Despite its numerous advantages, the shrink wrap packaging industry in Malaysia faces certain challenges. The global supply-demand imbalance, coupled with fluctuating raw material prices, has put pressure on manufacturers to maintain profitability. Moreover, the uncertain macroeconomic environment, characterized by high interest rates and geopolitical tensions, adds to the complexity of operating in this sector.

However, industry players are optimistic about the future, citing signs of gradual recovery and increased buying activity. Local manufacturers are particularly well-positioned to thrive, thanks to their ability to offer innovative and cost-effective solutions that cater to the changing needs of their clients.

The Role of Export Markets

Export markets play a significant role in driving the growth of Malaysia’s shrink wrap packaging industry. Many local manufacturers benefit from the weaker ringgit, which makes their products more competitive on the global stage. This advantage has enabled them to capture market share from overseas competitors, particularly in developed markets where production costs are higher.

The demand for industrial packaging solutions in export markets further highlights the importance of maintaining high-quality standards and adopting sustainable practices. Malaysian manufacturers are increasingly focusing on these aspects to strengthen their position in the global supply chain.

Future Prospects for Shrink Wrap Packaging

The future of shrink wrap packaging in Malaysia looks promising, with several factors pointing towards sustained growth. The increasing emphasis on sustainability, coupled with advancements in packaging technology, is expected to drive further innovation and adoption in the coming years. Local manufacturers are likely to continue playing a pivotal role in shaping the industry, leveraging their expertise and resources to meet the dynamic needs of their clients.

Moreover, the ongoing recovery in demand, as evidenced by improved buying activity and better market sentiment, bodes well for the industry. Flexible packaging manufacturers are poised to capitalize on these opportunities, delivering solutions that combine functionality, cost-effectiveness, and environmental responsibility.

In a Nutshell

Shrink wrap packaging has firmly established itself as a key player in Malaysia’s manufacturing landscape. Its versatility, economic benefits, and alignment with sustainability goals make it an ideal choice for businesses across various sectors. As the industry continues to evolve, driven by technological advancements and changing consumer preferences, shrink wrap is set to play an even more significant role in shaping the future of industrial packaging in Malaysia.

Local manufacturers, with their innovative approaches and commitment to quality, are well-equipped to lead this transformation, ensuring that Malaysia remains at the forefront of the global packaging industry.

Choosing the Right Industrial Plastic Packaging Manufacturers for Your Business Needs

stretch wrap plastic packaging applied to pallet

Selecting the ideal industrial plastic packaging partner is a must for businesses aiming to protect their products, streamline operations, and uphold brand quality. With numerous options in the market, understanding what to look for in plastic packaging manufacturers can save you time, money, and potential setbacks. Below, we outline the key considerations to ensure you find a trusted partner that matches your needs.

1. Know Your Specific Packaging Requirements

Before approaching plastic packaging suppliers, identify your specific requirements. Consider the type of products you need to package, their dimensions, weight, and any particular storage or transport conditions. For instance, fragile or temperature-sensitive goods might require customized solutions that only certain plastic packaging companies can offer.

Additionally, think about branding elements such as logos or unique packaging designs. A manufacturer with advanced customization capabilities will better support your efforts to create impactful packaging that resonates with your audience.

2. Prioritize Quality and Compliance Standards

The quality of industrial packaging has a direct impact on the integrity and safety of your products. When evaluating plastic packaging manufacturers, enquire about the materials they use and their adherence to international quality standards.

It is equally important to ensure the manufacturer complies with relevant regulations, such as food-grade packaging requirements if you operate in the food industry. Transparency in compliance demonstrates the manufacturer’s commitment to producing reliable and safe packaging solutions.

3. Evaluate Manufacturing Capabilities and Scalability

Not all plastic packaging suppliers have the same production capabilities. Confirm that the manufacturer you choose can meet your volume requirements consistently, especially if your business experiences seasonal demand fluctuations.

Additionally, assess their scalability. As your business grows, you will want to collaborate with a partner capable of accommodating increased order sizes without compromising quality or delivery timelines.

4. Check Technological Expertise and Innovation

The packaging industry evolves rapidly, with technological advancements playing a significant role in driving efficiency and sustainability. Leading plastic packaging companies often invest in modern machinery and innovative techniques, which enable them to deliver superior products.

Look for manufacturers that offer solutions such as sustainable packaging, lightweight materials, or reusable options. This not only aligns with sustainability goals but can also enhance your brand reputation among eco-conscious consumers.

5. Review Lead Times and Delivery Reliability

Time is an important factor in any supply chain. Ensure the manufacturer you choose has a proven track record of meeting deadlines. Reliable plastic packaging suppliers will have efficient processes in place to minimize delays and ensure timely delivery, allowing your operations to run smoothly.

Discuss lead times upfront and verify their capacity to handle unexpected spikes in demand. A dependable supplier can significantly reduce logistical challenges and improve overall efficiency.

6. Compare Costs Without Compromising Quality

While cost is an important consideration, it should not come at the expense of quality. Request detailed quotations from multiple plastic packaging manufacturers and compare their offerings.

Analyze what each quotation includes, such as material type, customization options, and additional services like design support or logistics. Opting for the lowest price might seem tempting, but it could lead to higher costs in the long run if the packaging fails to meet your standards.

7. Sustainability Practices Matter

As environmental concerns grow, many businesses are adopting greener practices. Partnering with plastic packaging companies that prioritize sustainability can help you achieve your eco-friendly goals.

Enquire about their recycling programs, use of recycled materials, and eco-friendly production methods. Choosing a supplier with sustainable practices reflects positively on your brand while contributing to broader environmental efforts.

8. Examine Track Record and Reputation

A manufacturer’s experience and reputation speak volumes about their reliability. Research their history, clientele, and any reviews or testimonials available.

Plastic packaging suppliers with a solid track record of serving well-known brands are often more dependable. Additionally, consider asking for references to gain firsthand insights into their performance and customer service.

9. On-Site Visits and Factory Inspections

Whenever possible, arrange a visit to the manufacturer’s facility. Observing their operations firsthand allows you to assess their production capabilities, cleanliness, and overall efficiency.

A reputable manufacturer will welcome your visit and provide transparent information about their processes. This step can also help you identify potential risks or areas of concern before committing to a partnership.

10. Flexibility and Customization Options

Every business has unique packaging needs, and flexibility is key to meeting them. Ensure that the manufacturer can accommodate custom designs, material preferences, and specific requirements.

Plastic packaging companies that prioritize customer-centric solutions will work closely with you to create packaging that aligns with your brand’s identity and functional demands.

11. Customer Support and Communication

Strong communication and customer support are essential for a successful partnership. Make sure the plastic packaging manufacturer you choose has a responsive team ready to address your queries and provide updates on your orders.

A company that values clear communication will be more likely to accommodate your needs, troubleshoot potential issues, and cultivate a productive working relationship.

12. Long-Term Partnership Potential

Building a long-term relationship with a reliable packaging supplier can bring significant benefits to your business. A trusted partner will understand your preferences and needs, allowing them to offer tailored solutions and adapt to changing requirements over time.

Look for manufacturers that show a willingness to invest in the success of your business. A collaborative approach boosts mutual growth and ensures a smoother experience for both parties.

Final Takeaways

Choosing the right industrial plastic packaging manufacturer requires research and careful consideration. From assessing their capabilities and sustainability practices to reviewing their track record and customer support, every factor plays a role in determining the best fit for your business.

Through partnering with dependable plastic packaging suppliers, you can secure high-quality solutions that enhance your product’s appeal, protect its integrity, and strengthen your brand’s position in the market. Take the time to evaluate your options, and you will be well-equipped to make an informed decision that supports your business goals.

Sustainability in Stretch Film: Practices and Innovations

thong guan livegreen initiatives header

The packaging industry has witnessed an unprecedented shift towards sustainability in recent years, driven by mounting environmental concerns and consumer demand for eco-friendly solutions. 

According to a McKinsey report, about 50% of consumers are willing to pay 1 to 3 per cent more for sustainable packaging, highlighting the critical importance of sustainability in today’s market. 

This trend is particularly relevant in the stretch film sector, where innovative practices and materials are essential to reducing environmental impact.

As the need for eco-friendly packaging solutions intensifies, stretch films play a pivotal role in achieving sustainability goals. 

These films are widely used in various industries to secure and protect goods during transportation, yet they often contribute to significant plastic waste. 

Recognising this challenge, Thong Guan Industries Berhad has positioned itself at the forefront of sustainable packaging innovation, continually striving to minimise its environmental footprint while delivering high-performance products.

Thong Guan’s commitment to sustainability is evident through its comprehensive approach, which encompasses product innovation, waste reduction, energy-efficient manufacturing processes, and its comprehensive Environmental, Social, and Governance (ESG) Framework.

TG's ESG framework diagram

This article delves into the company’s sustainable practices and innovations in stretch film manufacturing, showcasing its journey towards becoming a sustainability advocator in the packaging industry. 

Drawing from their latest Sustainability Report, we explore Thong Guan’s ESG policy, strategies, initiatives, goals and achievements. We aim to provide a detailed understanding of their initiatives and inspire other industry players to adopt similar sustainable practices.

Understanding Sustainability in Packaging

What are Sustainability, 3Rs and Closing the Loop and the Importance

Sustainability in packaging refers to developing and using packaging solutions with minimal environmental impact throughout their lifecycle. 

This includes selecting materials, manufacturing processes, and disposal methods, prioritising the 3Rs: Reduce, Reuse, and Recycle. 

For Thong Guan, sustainability means not only meeting current environmental standards but also setting new benchmarks for eco-friendly practices in the packaging industry. 

An integral part of this approach is closing the loop, which involves creating a circular economy in which materials are continuously reused and recycled, minimising waste and reducing the need for new raw materials.

Industry Trends in Sustainable Packaging

The global packaging industry is rapidly evolving to meet sustainability goals. 

Key trends include the increased use of biodegradable and compostable materials, the integration of recycled content, and the adoption of innovative designs that reduce material usage without compromising functionality. 

A notable example is the shift towards thinner, stronger films that offer the same protective qualities with less material. 

Thong Guan is at the forefront of these trends. Continually innovating to ensure their products are both high-performing and environmentally friendly, TG also pursues load optimisation and sustainability through data in strategic partnerships with Newton and other industry players. 

Challenges in Closing the Loop

Achieving sustainability in packaging is fraught with challenges. 

One significant hurdle is balancing safety and sustainability. For instance, the European Safe Logistics Association (EUMOS) and EU government policies emphasise both aspects to ensure that packaging is not only sustainable but also meets stringent safety standards. 

Through its Newton R&D Centre, Thong Guan plays an active role in policy-making, advocating for regulations that harmonise these two critical objectives.  

This approach ensures that sustainability efforts do not compromise the safety and integrity of packaged goods.

The goal is to enhance road safety and minimise accidents related to load stability during transport.

Fewer accidents lead to reduced product damage, which not only decreases the need for repackaging and redistribution but also prevents unsaleable goods that would otherwise contribute to waste and increased carbon emissions.

By ensuring load safety, we reduce both waste and the carbon footprint associated with additional transportation, significantly supporting overall sustainability efforts.

Moreover, closing the loop presents challenges, such as ensuring the availability and quality of recycled materials and establishing efficient recycling and waste management systems. 

Thong Guan addresses these challenges through its in-house recycling facility, comprehensive recycling program—RE:USE under the #LiveGreen initiative, and collaborations with industry partners to enhance the circularity of its products.

TG circularity diagram RE:USE, recycle PIW and PCW

Thong Guan’s Sustainability Vision

Thong Guan is dedicated to fostering a safer, enhanced, and more sustainable world. 

This commitment is driven by focusing on product innovation, cultivating a positive organisational culture, minimising waste, reducing emissions, and responsibly managing resources. 

Their mission reflects a holistic approach to sustainability, aiming to lead by example in the packaging industry.

It is a unique position for a plastic packaging manufacturer—a sustainability advocator.

Sustainability Goals

Thong Guan has set ambitious sustainability goals:

  • Reducing GHG emissions (Scope 1 & 2) by 10% by 2025.
  • Increasing the use of renewable electricity to 10% by 2025 and 20% by 2030.
  • Achieving 30% of total sales from recycled-content products by 2035.
  • Reducing water consumption per kg of production output by 10% by 2025 and 20% by 2030.
  • Increasing the use of Post-Consumer Recycled (PCR) materials to 10% by 2030.
  • Investing over RM 30 million in sustainability initiatives by 2025.

Core Strategies

Thong Guan’s core strategies are aligned with the United Nations Sustainable Development Goals (SDGs) and focus on:

  • Operational Eco-Efficiency: Enhancing resource efficiency and reducing waste.
  • Circularity and Closing the Loop: Promoting the reuse and recycling of materials to create a closed-loop system where products are continually repurposed, reducing the need for new raw materials and minimising waste.

Positive Environmental Impacts: Implementing practices that minimise environmental footprints and contribute positively to the ecosystem.

“At Thong Guan, sustainability is not just a goal; it’s a responsibility we embrace throughout our operations. By integrating innovation, efficiency, and environmental stewardship into our business, we aim to set new benchmarks for sustainable packaging. Our commitment to creating a greener future extends beyond product development—it’s about leading the industry towards lasting, impactful change.” — Dato PK Ang, Executive Director of Thong Guan Industries Berhad

The alignment demonstrates a comprehensive commitment to global sustainability efforts.

  • SDG 3 – Good Health and Well-being: Ensure healthy lives and promote well-being for all at all ages.
  • SDG 4 – Quality Education: Ensure inclusive and equitable quality education and promote lifelong learning opportunities for all.
  • SDG 5 – Gender Equality: Achieve gender equality and empower all women and girls.
  • SDG 6 – Clean Water and Sanitation: Ensure availability and sustainable management of water and sanitation for all.
  • SDG 7 – Affordable and Clean Energy: Ensure access to affordable, reliable, sustainable, and modern energy for all.
  • SDG 8 – Decent Work and Economic Growth: Promote sustained, inclusive, and sustainable economic growth, full and productive employment, and decent work for all.
  • SDG 9 – Industry, Innovation, and Infrastructure: Build resilient infrastructure, promote inclusive and sustainable industrialisation, and foster innovation.
  • SDG 12 – Responsible Consumption and Production: Ensure sustainable consumption and production patterns.
  • SDG 13 – Climate Action: Take urgent action to combat climate change and its impacts.
  • SDG 16 – Peace, Justice, and Strong Institutions: Promote peaceful and inclusive societies for sustainable development, provide access to justice for all, and build effective, accountable, and inclusive institutions at all levels.
  • SDG 17 – Partnerships for the Goals: Strengthen the means of implementation and revitalise the global partnership for sustainable development.
TG's alignment with UN's SDGs diagram

Innovative Practices in Stretch Film Manufacturing

Eco-friendly Materials

Thong Guan integrates sustainable materials into their products, significantly reducing the reliance on virgin materials.

  • Post-Consumer Recycled (PCR) and Post-Industrial Recycle (PIR) Resins: These recycled resins contribute to a circular economy by ensuring that materials are reused and repurposed, thereby minimising waste.

    Its recycled content stretch films, which are part of its #LoopClosers range, include NanoGreen, Maxstretch Regen, Maxstretch Stealth, Maxstretch Green, and FlexLite30.

  • Green Resins: Additionally, Thong Guan uses bio-based resins derived from wood industry by-products, demonstrating a commitment to sourcing eco-friendly materials. This green stretch film can be custom-requested in customers’ stretch film orders under NanoBio.

    This approach not only reduces environmental impact but also supports the sustainable management of natural resources. 

  • Paper Packaging Materials: 100% of TG’s primary packaging materials (paper core and carton) are made of recycled and recyclable material.

    Thong Guan’s efforts in adopting these materials reflect a broader industry shift towards sustainable production practices prioritising environmental stewardship.

Energy-Efficient Processes

Thong Guan has invested heavily in energy-efficient manufacturing processes, setting a benchmark for sustainability in the industry.

  • Solar PV Systems: The installation of solar photovoltaic (PV) systems at six of their factories with a capacity of 4425.8 kWp represents a significant step towards renewable energy adoption. With an investment of RM 13.3 million, these systems have considerably reduced the company’s reliance on conventional energy sources.

    In 2023 alone, the solar PV systems helped save over 3,840 tCO2e, underscoring Thong Guan’s commitment to reducing its carbon footprint and advancing towards a sustainable energy future.

solar panels at Thong Guan factories for sustainability
  • Energy Audits: To further enhance energy efficiency, Thong Guan has conducted comprehensive energy audits across six factories.

    These audits identify critical areas for energy optimisation, improving operational efficiency and reducing energy consumption.

    By continuously monitoring and optimising energy use, Thong Guan ensures their manufacturing processes are as efficient and sustainable as possible. 
solar panel with data and insights to show energy audits at thong guan
  • GET Programme: TG subscribed to Tenaga Nasional Berhad’s (TNB) 49,578 MWh GET Programme to increase its use of renewable electricity.

    GET electricity is from solar and hydro generators, which allowed TG to reduce GHG emissions in line with its support of the Paris Agreement and local development of renewable energy sources.
Dato PK Ang, executive director of Thong Guan giving speech at GET ceremony

Waste & Environmental Impact Reduction

Thong Guan’s proactive approach to waste reduction includes several innovative programs designed to minimise environmental impact:

  • Operation Clean Sweep (OCS): This initiative aims to prevent resin pellet spills and reduce plastic waste. By implementing strict handling and containment procedures, TG ensures efficient use of raw materials and minimises waste.

    OCS is an international programme designed to prevent the loss of plastic granules (pellets, flakes, and powders) during handling by the various entities in the plastics’ value chain and their release into the environment.
Thong Guan's Operation Clean Sweep (OCS) efforts
Thong Guan's Operation Clean Sweep (OCS) efforts
Thong Guan's Operation Clean Sweep (OCS) efforts
  • Waste Segregation, Recycling Programs and In-House Recycling Facility: These comprehensive programs have reduced waste sent to landfills by 37% compared to the FY2022 baseline.

    By segregating different types of waste, enhancing recycling efforts, and utilising their in-house recycling facility, Thong Guan contributes significantly to closing the loop in their manufacturing processes, ensuring that as much material as possible is repurposed rather than discarded.
Thong Guan #RecycledPlasticsSeries Recycling Machine Recycled Materials
  • Wooden Pallet Recycling Programme: TG runs this programme to close the materials loop. 47,324 pieces of broken and used pallets were collected for recycling, and every recycled wooden pallet saves 28 kg of CO2eq.

    Working closely with vendors and other stakeholders, TG is committed to building a sustainable supply chain and contributing to CO2e and landfill avoidance.
collaborate with vendors to recycle wooden pallets for sustainability
collaborate with vendors to recycle wooden pallets for sustainability
collaborate with vendors to recycle wooden pallets for sustainability

Sustainable Product Development

New Products Innovations & Solutions

TG continues to lead the way in sustainable product development, introducing innovations that enhance performance while reducing environmental impact:

  • Thinner and Stronger Stretch Films: TG is committed to reducing material use while enhancing product efficiency.

    As such, products like Next (67-nanolayered stretch film) and Maxstretch Series (thinner than market stiff film) are designed to be thinner and stronger, using less material without compromising on durability or performance. 

  • Sustainability with Data: iPAK5 is an Internet of Things (IoT) solution that improves visibility and traceability in packaging operations.

    By providing real-time data and insights, iPAK5 enhances operational efficiency and supports more sustainable packaging practices, such as optimum stretch to reduce waste, consumption data for monitoring, and more.

  • Collation Shrink Film with Recycled Content: This product incorporates 50% recycled material content, demonstrating Thong Guan’s commitment to integrating recycled materials into its product line. This is a challenging feat, as recycled materials will affect the properties of shrink film.

    By using significant amounts of recycled content, this shrink film not only meets performance standards but also supports circular economy principles.

Thong Guan sustainability products and innovations

Collaborative Efforts and Market Influence

Industry Partnerships

TG collaborates with industry leaders to drive sustainability and innovation in packaging:

  • ExxonMobil: Partnering to develop recyclable collation shrink films, combining expertise to create products that meet high sustainability standards while maintaining performance. This created a positive chain effect in the industry, making the production of recycled collation shrink films possible. Hence, this spurred the participation of more suppliers in producing green resins.
  • Dow Chemicals: Partnering with Dow Chemicals to bring awareness to load stability through a ProtectionPlus programme. Load stability significantly impacts sustainability and safety.
  • EUMOS: Active participation in EUMOS’ initiatives to set the industry standard for safety.
  • SIRIM: Collaborating for life cycle assessment (LCA) of their nano stretch film product, ensuring that every stage of the product’s life cycle is evaluated for environmental impact and optimised for sustainability.
  • Newton R&D Centre: Utilising data-driven insights to optimise load stability and resource usage, Newton plays a pivotal role in closing the loop and ensuring that Thong Guan’s products are safe and sustainable.
Newton R&D Centre office building

Market Influence

TG actively influences the market by promoting sustainability and environmental responsibility:

  • Customer Awareness Programs: These initiatives educate customers on the benefits of environmentally friendly products and the importance of after-use collection. By raising awareness, TG encourages more sustainable consumption patterns.
  • Industry Associations: It is also actively engaged in associations like the Malaysian Plastic Manufacturers Association (MPMA) and the Federation of Malaysian Manufacturers (FMM), where they advocate for higher industry standards and promote sustainable practices across the sector.

Community Engagement

Deeply committed to supporting local communities and has various Corporate Social Responsibility (CSR) activities in place.

  • Educational Site Visits: These visits engage the next generation by educating them about sustainability and the importance of environmental stewardship. Through hands-on experiences, Thong Guan inspires young minds to value and practice sustainability.
  • Community Outreach Programs: Thong Guan supports local communities through donations, volunteer work, and initiatives to promote sustainable practices. These programs not only provide immediate benefits but also foster long-term community development and environmental awareness.

“Sustainability is at the core of everything we do at Thong Guan. Through initiatives like our in-house recycling programs and innovative green products, we are committed to reducing our environmental footprint while fostering a circular economy. We believe that every step we take towards sustainability, no matter how small, contributes to a bigger, global impact.” — Ms Chai Lee Hwa, Senior Sustainability Manager

Long-Term Vision

Thong Guan envisions leading the packaging industry as a sustainability advocator, with a commitment to continuous improvement and innovation. 

Their long-term vision focuses on creating a positive environmental impact, setting new benchmarks for sustainability, and inspiring others in the industry to follow their lead.

Conclusion

Thong Guan’s journey towards sustainability in stretch film manufacturing showcases our dedication to eco-friendly practices, innovation, and community engagement. 

By setting ambitious goals and implementing comprehensive strategies, we are not only meeting current environmental standards but also setting new benchmarks for the packaging industry. 

As we continue to innovate and lead by example, we aim to inspire others to adopt sustainable practices and contribute to a greener future.

Support sustainable packaging practices and explore Thong Guan’s range of eco-friendly products. 

Join us in creating a safer, enhanced, and more sustainable world. The future of packaging lies in sustainability. Together, we can significantly impact the environment and drive positive change in the industry.